Trend NX Variable Speed Drives Bedienungsanleitung Seite 1

NX Variable Speed Drives Installation Manual Issue 3/A

Installation on a Trend System 2.1.2 Using NXNI or NXIP interfaces Trend NXNI or NXIP NXIP T- T+ R- R+ NXNI RJ45 Connector100 m

CONTROL KEYPAD vacon • 83 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77.3.4.3 Fault time data record When a fault occurs the inform

84 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 7.3.5 Fault history menu (M5) The Fault history menu can be entered from

CONTROL KEYPAD vacon • 85 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77.3.6 System menu (M6) The System menu can be entered from t

86 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 P6.7.2 Fan control Continuous Continuous Temperature P6.7.3 HMI ackno

CONTROL KEYPAD vacon • 87 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77.3.6.1 Language selection The Vacon control keypad offers yo

88 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Figure 7-10. Change of application 7.3.6.3 Copy parameters The parameter

CONTROL KEYPAD vacon • 89 24-hour support +358 (0)40 837 1150 • Email: [email protected] 7Figure 7-11. Storing and loading of parameter sets Upload pa

90 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Automatic parameter backup (P6.3.4) On this page you can activate or inac

CONTROL KEYPAD vacon • 91 24-hour support +358 (0)40 837 1150 • Email: [email protected] 7Figure 7-13. Parameter comparison 7.3.6.5 Security NOTE: The

92 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Parameter lock (P6.5.2) This function allows the user to prohibit changes

Installation on a Trend System Sensors Sensor Label ($) Units (%) Description 1 O-P Motor Speed rpm Operating motor speed 2 O-P Power

CONTROL KEYPAD vacon • 93 24-hour support +358 (0)40 837 1150 • Email: [email protected] 7Multimonitoring items (P6.5.4) Vacon alpha-numeric keypad fea

94 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Default page in the operating menu (P6.6.2) Here you can set the location

CONTROL KEYPAD vacon • 95 24-hour support +358 (0)40 837 1150 • Email: [email protected] 7Note! The brake resistor is available as optional equipment f

96 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Example: • Transfer delay between the frequency converter and the PC =

CONTROL KEYPAD vacon • 97 24-hour support +358 (0)40 837 1150 • Email: [email protected] 7Trip counters (S6.8.2) Trip counters (menu S6.8.2) are counte

98 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Applications (S6.8.4) At location S6.8.4 you can find the Applications su

CONTROL KEYPAD vacon • 99 24-hour support +358 (0)40 837 1150 • Email: [email protected] 7For more information on the expander board-related parameters

100 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 7.3.7 Expander board menu (M7) The Expander board menu makes it possibl

COMMISSIONING vacon • 101 24-hour support +358 (0)40 837 1150 • Email: [email protected] 98. COMMISSIONING 8.1 Safety Before commissioning, note the f

102 • vacon COMMISSIONING Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 9 7 Set the parameters of group 1 (See Vacon All in One Application Manual

Installation on a Trend System Knobs Knob Label ($) Units (%) Top Limit (T) Bottom Limit (B) Description 1 Demand % 100 0 Defines r

FAULT TRACING vacon • 103 24-hour support +358 (0)40 837 1150 • Email: [email protected] 99. FAULT TRACING When a fault is detected by the frequency c

104 • vacon FAULT TRACING Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 9 Fault code Fault Possible cause Correcting measures 9 Undervoltage DC

FAULT TRACING vacon • 105 24-hour support +358 (0)40 837 1150 • Email: [email protected] 9Fault code Fault Possible cause Correcting measures 32 Fan

106 • vacon FAULT TRACING Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 9 Fault code Fault Possible cause Correcting measures 54 Slot fault Def

6 • vacon Basic Application Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 1 1. BASIC APPLICATION 1.1 Introduction The Basic Application is easy

Basic Application vacon • 7 24-hour support +358 (0)40 837 1150 • Email: [email protected] 1Jum p e r b lo ck X 3 :CM A and CMB groundingCM B connect

8 • vacon Basic Application Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 1 1.3 Control signal logic in Basic Application Figure 1-1. Control sig

Basic Application vacon • 9 24-hour support +358 (0)40 837 1150 • Email: [email protected] 11.4 Basic Application – Parameter lists On the next pages

10 • vacon Basic Application Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 1 1.4.2 Basic parameters (Control keypad: Menu M2 Æ G2.1) Code Paramet

Basic Application vacon • 11 24-hour support +358 (0)40 837 1150 • Email: [email protected] 1P2.20 Automatic restart 0 1 0 731 0=Disabled 1=Enab

Installation on a Trend System Plotting Channels Channel Sensor Label 1 S2 O-P Power kW 2 S3 O-P Frequency 3 S4 O-P Current Full

Monitoring values Faults and fault codes Code Signal name Unit V1.1 Output frequency Hz V1.2 Frequency reference Hz V1.3 Motor speed rpm

Selection of language 1. Find the System Menu (M6) 2. Enter the Language selection page (S6.1). 3. Push the Menu button right to make the name of la

Control panel menus F T1 ÎT7STOP FAULTI/OtermSTOPI/OtermFAULTH1ÎH3READYI/OtermT1ÎT7I/OtermREADYI/ O t er mREADYS1ÎS9STOP READYI/OtermSTOP READYI

NOTE! There are some special functions that can be performed when in the M3 menu: Select the keypad as the active control place by keeping the startb

Trend Control Systems Limited P.O. Box 34, Horsham, West Sussex, RH12 2YF, UK. Tel:+44 (0)1403 21888 Fax:+44 (0)1403 241608 www.trend-controls.comTr

Installation on a Trend System 2.2 Sample Applications 2.2.1 NX drive - stand alone In this application the NX drive is supplied with 3 phase via

Installation on a Trend System 2.2.2 NX drive stand alone with start/stop contactor This application is similar to the previous, but now there is a

Installation on a Trend System 2.2.3 NX drive with Direct On line bypass In this application the drive can be bypassed. An Emergency Stop (ES) conta

Installation on a Trend System 2.2.4 NX drive with parallel motor operations In this application, the drive operates 2 motors which are separately is

Installation on a Trend System 2.2.5 NX drive with duty/standby motors This system drives 2 motors in duty/standby e.g. they are both mounted on a co

2 • vacon Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 AT LEAST THE 10 FOLLOWING STEPS OF THE START-UP QUICK GUIDE MUST BE PERFORMED DURING THE

Author: RTW/VACON Issue: 3/A Date: 04/07/2006 Part Number: TG200434 Copyright: Trend Control Systems Limited Horsham, W. Sussex All r

vacon • 3 24-hour support +358 (0)40 837 1150 • Email: [email protected] CONTENTS VACON NXS/P USER’S MANUAL INDEX 1 SAFETY 2 EU DIRECTIVE 3 RECE

4 • vacon Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 ABOUT THE VACON NXS/P USER'S MANUAL Congratulations for choosing the Smooth Control

vacon • 5 24-hour support +358 (0)40 837 1150 • Email: [email protected] Vacon NXS/P User's Manual Index Document code: ud00701S Date: 7.12.2005

6 • vacon Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6.1.5 Installation instructions ...

SAFETY vacon • 7 24-hour support +358 (0)40 837 1150 • Email: [email protected] 11. SAFETY 1.1 Warnings 1 The Vacon NX frequency converter is meant f

8 • vacon SAFETY Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 1 1.3 Earthing and earth fault protection The Vacon NX frequency converter must al

EU DIRECTIVE vacon • 9 24-hour support +358 (0)40 837 1150 • Email: [email protected] 22. EU DIRECTIVE 2.1 CE marking The CE marking on the product gu

10 • vacon EU DIRECTIVE Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 2 Class T: The T-class converters have a smaller earth leakage current and a

EU DIRECTIVE vacon • 11 24-hour support +358 (0)40 837 1150 • Email: [email protected] 2EU DECLARATION OF CONFORMITY We Manufacturer's name: Vacon

12 • vacon EU DIRECTIVE Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 2 EU DECLARATION OF CONFORMITY We Manufacturer's name: Vacon Oyj Manufac

Contents CONTENTS 1 TREND NX DRIVES...3 2 INSTALLATION ON A TREND SYSTEM...

vacon • 13 24-hour support +358 (0)40 837 1150 • Email: [email protected] 2EU DECLARATION OF CONFORMITY We Manufacturer's name: Vacon Oyj Manufac

14 • vacon RECEIPT OF DELIVERY Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 3 3. RECEIPT OF DELIVERY Vacon NX frequency converters have undergone

RECEIPT OF DELIVERY vacon • 15 24-hour support +358 (0)40 837 1150 • Email: [email protected] 33.2 Storage If the frequency converter is to be kept in

16 • vacon TECHNICAL DATA Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 4 4. TECHNICAL DATA 4.1 Introduction Figure 4-1 presents the block diagram

TECHNICAL DATA vacon • 17 24-hour support +358 (0)40 837 1150 • Email: [email protected] 4The control keypad constitutes a link between the user and th

18 • vacon TECHNICAL DATA Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 4 4.2 Power ratings 4.2.1 Vacon NX_5 – Mains voltage 380—500 V High overlo

TECHNICAL DATA vacon • 19 24-hour support +358 (0)40 837 1150 • Email: [email protected] 44.2.2 Vacon NX_6 – Mains voltage 525—690 V High overload =

20 • vacon TECHNICAL DATA Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 4 4.2.3 Vacon NX_2 – Mains voltage 208—240 V High overload = Max current

TECHNICAL DATA vacon • 21 24-hour support +358 (0)40 837 1150 • Email: [email protected] 44.3 Brake resistor ratings Mains voltage 380-500 V, 50/60 Hz,

22 • vacon TECHNICAL DATA Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 4 Mains voltage 208-240 V, 50/60 Hz, 3~ Converter type Max. brake current

Contents This page is intentionally left blank2 NX Variable Speed Drives Installation Manual TG200434 Issue 3/A 04/07/2006

TECHNICAL DATA vacon • 23 24-hour support +358 (0)40 837 1150 • Email: [email protected] 44.4 Technical data Input voltage Uin 208…240V; 380…500V; 525

24 • vacon TECHNICAL DATA Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 4 Immunity Fulfils EN61800-3, first and second environment EMC (at defaul

INSTALLATION vacon • 25 24-hour support +358 (0)40 837 1150 • Email: [email protected] 55. INSTALLATION 5.1 Mounting The frequency converter can be mo

26 • vacon INSTALLATION Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 5 Figure 5-1. Vacon NX dimensions Dimensions [mm] Type W1 W2 H1 H2 H3 D

INSTALLATION vacon • 27 24-hour support +358 (0)40 837 1150 • Email: [email protected] 5Figure 5-2. Vacon NX dimensions, FR4 to FR6; Flange mounting D

28 • vacon INSTALLATION Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 5 Figure 5-3. The opening needed for the flange mounting, FR4 to FR6 Dimensi

INSTALLATION vacon • 29 24-hour support +358 (0)40 837 1150 • Email: [email protected] 5 Figure 5-4. Vacon NX dimensions, FR7 and FR8, flange mounting

30 • vacon INSTALLATION Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 5 Figure 5-5. The opening needed for the flange mounting, FR7 Dimensions [m

INSTALLATION vacon • 31 24-hour support +358 (0)40 837 1150 • Email: [email protected] 5Figure 5-7. The dimensions Vacon NX, FR9 Dimensions [mm] Type

32 • vacon INSTALLATION Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 5 Figure 5-8. Vacon NX dimensions. FR9 flange mounting Dimensions [mm] Type

Trend NX Drives 1 TREND NX DRIVES Trend Supply the following range of NX Variable Speed Drives All Trend NX drives have the following options: N

INSTALLATION vacon • 33 24-hour support +358 (0)40 837 1150 • Email: [email protected] 5Figure 5-9. Vacon NX dimensions, FR10 and FR11 (floorstanding u

34 • vacon INSTALLATION Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 5 Figure 5-10. Vacon NX dimensions, FR12 (floorstanding units) Ty pe pl a te

INSTALLATION vacon • 35 24-hour support +358 (0)40 837 1150 • Email: [email protected] 5CANK5_2A2A2DBAB 5.2 Cooling Enough free space shall be left ar

36 • vacon INSTALLATION Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 5 ABC Type Cooling air required [m3/h) 0004—0012 NX_2 0003—0012 NX_5 70 0017—

INSTALLATION vacon • 37 24-hour support +358 (0)40 837 1150 • Email: [email protected] 65.3 Power losses 5.3.1 Power losses as function of switching f

38 • vacon INSTALLATION Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 Figure 5-15. Power loss as function of switching frequency; 0038…0061NX5 Fi

INSTALLATION vacon • 39 24-hour support +358 (0)40 837 1150 • Email: [email protected] 6Figure 5-17. Power loss as function of switching frequency; 014

40 • vacon INSTALLATION Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 Figure 5-19. Power loss as function of switching frequency; 0385…0520 NX_5

CABLING AND CONNECTIONS vacon • 41 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66. CABLING AND CONNECTIONS 6.1 Power unit 6.1.1 Pow

42 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 4 = Screened cable equipped with compact low-impedance shield

Trend NX Drives Part 3, 4, 5 of this manual are produced by VACON as follows: Part 3: VACON NX User’s Manual (vd00701s) (for VACON NX APPLICATION MA

CABLING AND CONNECTIONS vacon • 43 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66.1.1.5 Cable and fuse sizes, NX_6, FR6 to FR9 The

44 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 6.1.1.7 Cable and fuse sizes, NX_6, FR10 to FR12 The table belo

CABLING AND CONNECTIONS vacon • 45 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66.1.3 Changing the EMC protection class The EMC pro

46 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 FR7: Figure 6-4. Changing of EMC protection class, FR7 NOTE! On

CABLING AND CONNECTIONS vacon • 47 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66.1.4 Mounting of cable accessories Enclosed to you

48 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6

CABLING AND CONNECTIONS vacon • 49 24-hour support +358 (0)40 837 1150 • Email: [email protected] 6 6.1.5 Installation instructions 1 Before starting

50 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 6.1.5.1 Stripping lengths of motor and mains cables Figure 6-6.

CABLING AND CONNECTIONS vacon • 51 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66.1.5.2 Vacon NX frames and installation of cables

52 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 Figure 6-9. Vacon NX, FR5. Figure 6-10. Cable installation in Va

Installation on a Trend System 2 INSTALLATION ON A TREND SYSTEM The Trend NX drive must be installed in a vertical position. It can be mounted on a w

CABLING AND CONNECTIONS vacon • 53 24-hour support +358 (0)40 837 1150 • Email: [email protected] 6Figure 6-11. Vacon NX, FR6. Figure 6-12. Cable insta

54 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 Figure 6-13. Vacon NX, FR7. Figure 6-14. Cable installation in

CABLING AND CONNECTIONS vacon • 55 24-hour support +358 (0)40 837 1150 • Email: [email protected] 6 Figure 6-15. Vacon NX, FR8 (with optional DC/brake

56 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 Figure 6-16. Cable installation in Vacon NX, FR8 Figure 6-17. Br

CABLING AND CONNECTIONS vacon • 57 24-hour support +358 (0)40 837 1150 • Email: [email protected] 6Figure 6-18. Vacon NX, FR9 Figure 6-19. Cable instal

58 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 Figure 6-20. DC and brake resistor terminals on FR9; DC terminal

CABLING AND CONNECTIONS vacon • 59 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66.1.6 Cable selection and unit installation in acc

60 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 6.2 Control unit The control unit of the frequency converter con

CABLING AND CONNECTIONS vacon • 61 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66.2.1 Control connections The basic control connecti

62 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 6.2.1.1 Control cables The control cables shall be at least 0.5

Installation on a Trend System Size FR10 (385 A and 460 A) Current (A) H1 (mm) W1 (mm) D1 (mm) 385 to 400 2275 600 600 Cooling air required:

CABLING AND CONNECTIONS vacon • 63 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66.2.2 Control terminal signals OPT-A1 Terminal

64 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 OPT-A2 Terminal Signal Technical information 21 RO1/1 22

CABLING AND CONNECTIONS vacon • 65 24-hour support +358 (0)40 837 1150 • Email: [email protected] 66.2.2.2 Jumper selections on the OPT-A1 basic board

66 • vacon CABLING AND CONNECTIONS Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 6 Figure 6-29. Jumper selection for OPT-A1 !NOTE If you change th

CONTROL KEYPAD vacon • 67 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77. CONTROL KEYPAD The control keypad is the link between the

68 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 7.1.2 Control place indications (See control keypad) The symbols I/O ter

CONTROL KEYPAD vacon • 69 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77.2 Keypad push-buttons The Vacon alphanumeric control keypad

70 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 7.3 Navigation on the control keypad The data on the control keypad are

CONTROL KEYPAD vacon • 71 24-hour support +358 (0)40 837 1150 • Email: [email protected] 7Figure 7-3. Keypad navigation chart F T1 T7STOP FAULT

72 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 7.3.1 Monitoring menu (M1) You can enter the Monitoring menu from the Mai

Installation on a Trend System 2.1 Connections 2.1.1 Basic Connections RS232 (connection to keypad or PC) cable ACC/NX/RS2432PC 9Way D type Mal

CONTROL KEYPAD vacon • 73 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77.3.2 Parameter menu (M2) Parameters are the way of conveying

74 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Figure 7-5. Parameter value change procedure G1G8READYKeypadP1P18READY

CONTROL KEYPAD vacon • 75 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77.3.3 Keypad control menu (M3) In the Keypad Controls Menu,

76 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 7.3.3.2 Keypad reference The keypad reference submenu (P3.2) displays and

CONTROL KEYPAD vacon • 77 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77.3.4 Active faults menu (M4) The Active faults menu can be

78 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 7.3.4.1 Fault types In the NX frequency converter, there are four differe

CONTROL KEYPAD vacon • 79 24-hour support +358 (0)40 837 1150 • Email: [email protected] 77.3.4.2 Fault codes The fault codes, their causes and correct

80 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Fault code Fault Possible cause Correcting measures 9 Undervoltage DC

CONTROL KEYPAD vacon • 81 24-hour support +358 (0)40 837 1150 • Email: [email protected] 7Fault code Fault Possible cause Correcting measures 32 Fan

82 • vacon CONTROL KEYPAD Tel. +358 (0)201 2121 • Fax +358 (0)201 212 205 7 Fault code Fault Possible cause Correcting measures 54 Slot fault Def